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Should you remove solar panels before a roof replacement or leave them on
Roofing journal

Should you remove solar panels before a roof replacement or leave them on

When you've got solar panels on your roof and a roofer tells you that roof replacement is coming up, the first question most homeowners ask is whether those panels have to come off. The short answer is no, not always, but there are real reasons why you might want to, and real reasons why you might choose to leave them in place. The choice depends on the condition of your roof underneath, what your roofer recommends, how old your solar system is, and whether you want to spend extra money now or later. We've done enough roof replacements on homes with solar in Texas to know what actually makes sense and what doesn't.

The case for removing solar panels before roof work

Taking the panels off before we start work costs money upfront. A solar company will charge between 2,500 and 5,000 dollars to remove, store, and reinstall a typical residential array, depending on the size and complexity of your system. But there are solid reasons to do it anyway.

First, it makes the roof replacement faster and cleaner. Our crew can work the entire roof surface without interruption. We can inspect the decking and flashing properly, replace damaged wood if we find it, and lay new shingles or metal roofing without working around obstacles. That means fewer mistakes and less chance of someone accidentally damaging a panel or inverter during the job.

Second, if your roof is in bad shape underneath, removing panels lets you see what you're dealing with. Texas heat and occasional hail can cause damage that only shows up once you pull back the panels. You might find rot, previous water damage, or structural issues that need fixing before new shingles go down. If you leave the panels on, you won't know until later, and then you're looking at another removal job.

Third, if your solar system is getting old or you're thinking about upgrading it, a roof replacement is the perfect time to handle both at once. You avoid paying twice for removal and reinstallation labor. If your panels are ten years old or more, the efficiency has likely dropped, and new panels with a fresh install can save you money over time.

Why some homeowners leave panels in place

That said, leaving panels on is also a legitimate choice, and plenty of people do it successfully. If your roof is in decent condition and your solar system is relatively new and working well, there's no technical reason the replacement can't happen underneath.

A good roofer can work around panels. It takes more care and more time, but it's doable. You'll pay a bit more for labor because our crew has to be more cautious, cut shingles in smaller sections, and work in tighter spaces. On a smaller array or a roof that's straightforward to access, the difference might only be a few hundred dollars.

The main reason to skip removal is to avoid that 2,500 to 5,000 dollar hit all at once. If your solar system is still under warranty and performing well, and your roof just needs a standard replacement with no hidden damage, the math can work out in your favor.

What we see go wrong when panels stay on

In our experience, the problems usually show up a year or two after the job. When panels stay in place, the roof underneath them doesn't get the same attention as the rest of the roof. Flashing around the rail mounts can be installed hastily or not sealed properly. Water can pool in spots that are hard to see. If your roof is already compromised, those weak spots get worse.

We've also seen cases where panels were left on, the roof failed in that section, and the homeowner had to pay again to remove the panels just to fix what should have been done right the first time. That's expensive and frustrating.

The Texas heat factor

One thing specific to our area is that Texas heat and sun exposure work hard on roofing materials. If you're putting down asphalt shingles, they'll age faster under the panels because they don't get the same UV relief as the exposed sections. Metal roofing handles this better, but it's still worth knowing. Some homeowners in Texas switch to metal specifically because they know it lasts longer under the sun and under solar arrays.

What we recommend

If your roof is over 15 years old, has visible damage, or you've had any water leaks, remove the panels. If your solar system is 10 years or older, remove them and plan to upgrade. If your roof is in solid condition, your solar panels are new, and you're comfortable with a slightly higher labor cost, leaving them on is reasonable.

Talk to your solar company and your roofer before you decide. Get a written quote for removal and reinstallation. Ask your roofer specifically what warranty or guarantee they'll offer on the roof section under the panels if they stay on. That conversation alone will tell you a lot about whether they're confident in the work.

Spartan Roof Construction has replaced roofs under solar arrays across Texas for years. We can give you an honest assessment of what your roof needs and what makes financial sense for your situation. Call us to schedule an inspection and we'll walk you through your options.

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